Curing your Barrel No glue or nails are used in the making
of our barrels. As such, barrel preperation called "curing" is required
prior to use. This process serves two functions; 1) Allows the
barrel to swell to prevent leaking, and 2) Limits the amount of
alcohol absorbed by the barrel. Start by placing the appropriate
number of storing tablets in the barrel and filling the barrel with
boiling or hot water. Allow it to soak for 3 to 5 days. Water may leak
from between the staves or at the barrel head seam. This is normal and
will stop within 24 hours as the wood swells. Barrels that do not
leak should still be cured for 3 to 5 days. This will minimize the
amount of alcohol absorbed by the barrel staves. After curing the barrel, empty the solution and rinse with hot water 3
times. Now fill the barrel with your spirits and place the bung in
tightly. ...Enjoy! AGING SPIRITS In early wine history the amphora was the
vessel of choice for the storage and transportation of wine. Due to the
perishable nature of wood material it is difficult to trace the usage
of barrels in history. The Greek historian Herodotus noted that ancient
Mesopotamians used barrels made of palm wood to transport wine along the
Euphrates. Palm is a difficult material to bend and fashion into
barrels, however, and wine merchants in different regions experimented
with different wood styles to find a better wood source. The use of oak
has been prevalent in winemaking for at least two millennia, first
coming into widespread use during the Roman empire. In time, winemakers discovered that beyond just storage convenience
that wine kept in oak barrels took on properties that improved the wine
by making it softer and in some cases better-tasting.[3] Robert Mondavi
is credited with expanding the knowledge of winemakers in the United
States about the different types of oak and barrel styles through his
experimentation in the 1960s & 1970s. The porous nature of an oak
barrel allows some levels of evaporation and oxygenation to occur in
wine but typically not at levels that would cause oxidation or spoilage
of the wine. In a year, the typical 59 gallon barrel can lose anywhere
from 5 1/2 to 6 1/2 gallons of wine through the course of evaporation.
This evaporation (of mostly alcohol and water) allows the wine to
concentrate its flavor and aroma compounds. Small amounts of oxygen are
allowed to pass through the barrel and acts as a softening agent upon
the tannins of the wine. The chemical properties of oak itself can have
a profound effect on the wine. Phenols within the wood interact with
the wine to produce vanilla type flavors and can give the impression of
tea notes or sweetness. The degree of "toast" on the barrel can also impart different
properties affecting the tannin levels of the wine as well as the
aggressive wood flavors. The hydrolyzable tannins present in wood,
known as ellagitannins, are derived from lignin structures in the wood.
They help protect the wine from oxidation and reduction. Wines can be
barrel fermented in oak or they can be placed in oak after fermentation
for a period of aging or maturation. Wine that is matured in oak
receives more of the oak flavors and properties than wine that is
fermented in oak. This is because yeast cells interact with and "latch
on" to the oak components. When the dead yeast cells are removed from
the wine as lees some of these oak properties go with them. A
characteristic of white wines that are fermented in oak include a pale
color with an extra silky texture. White wines that are fermented in
steel and then matured in oak will have a darker coloring due to the
heavy phenolic compounds that are still present. Flavor notes that are
common descriptions of wines exposed to oak include caramel, cream,
smoke, spice and vanilla. Chardonnay is a variety that has very distinct
flavor profiles when fermented in oak that include coconut, cinnamon
and cloves notes. The "toastiness" of the barrel can bring out varying
degrees of mocha and toffee notes in red wine. The length of time that a wine spends in the barrel is dependent on
the varietal and style of wine that the winemaker wishes to make. The
majority of oak flavoring is imparted in the first few months that the
wine is in contact with oak but a longer term exposure can affect the
wine through the light aeration that the barrel allows which helps to
precipitate the phenolic compounds and quickens the aging process of the
wine.[8] New World Pinot noir may spend less than a year in oak.
Premium Cabernet Sauvignon may spend two years. The very tannic Nebbiolo
grape may spend four or more years in oak. High end Rioja producers
will sometimes age their wines up to ten years in American oak to get a
desired earthy, vanilla character. Our barrels are made from premium quality American White Oak. The
staves are air dried for two years and all barrels have a medium char.
How do I cure the barrel? Barrels should be cured prior to use. Start by
filling the barrel with boiling or hot water and leave it to soak for 3
to 5 days. This allows the barrel to swell tightly against the hoops
and ensure that the barrel doesn't leak. Are glues or nails used to make the barrel? No, our barrels are all hand crafted with no use of glues or nails. How should the barrel be stored? Barrels are best stored in a cool damp environment such as a wine
cellar. This will keep the exterior from drying out and minimize
evaporation (Angels Share). How many times can I use my barrel? With proper care, you can use your barrel for 8 to 10 years.
Following the cleaning and re-charing instructions will insure a long
life for your product and be sure to not let your barrel dry out. I
left my barrel dry for an extented time. Now it leaks... what do I do? In many cases just re-cure the barrel. If it continues leaking,
submerge the barrel in water for a couple of days. After it's been
submerged, dry the exterior with a towel and fill it with water to see
if it continues to leak. If so, find the leak and apply barrel wax to
the hole... If you can't stop the leaking... cut in half and use as a
planter! How often do I clean my barrel? When aging hard spirits such as whiskey, rum or tequila, clean the
barrel after two or three batches (or every 1 to 2 years). For wine,
cider, liquor or other low alcohol content spirits, clean after each
batch. How do I clean my barrel? 1) Dissolve the Barrel-Kleen into warm water. Fill the barrel with
this cleaning solution and soak for 24 hours. Empty and rinse 3 times
with hot water. 2) Dissolve the Neutralizing Acid into warm water. Fill the barrel
with this neutralizing solution and soak for 15 minutes. Empty and rinse
the barrel 3 times with hot water. 3) To re-char the barrel interior, drain the barrel for 3 hours.
Place a butane torch in the bung and spigot hole and re-char the inside.
To prevent the barrel from drying out and minimize the possibility of
contamination, barrels should always be stored full with spirits or
water with sterilizing solution. ***See cleaning package directions for exact mixture quantities. How do I store my barrel? When storing the barrel fill the barrel with a mixture of sterilizing
tablets and cool water. Fill the barrel with the solution and leave in a
cool damp place until you are ready to use again. How long do I age my spirits? There's no formula for the perfect time to age your spirits. Age to
taste! We suggest you taste your spirits every week and once aged to
YOUR taste, start drinking or move it to a glass bottle to stop the
aging process. Do smaller barrels age the spirit faster than large barrels? Yes... due to the greater surface or contact area ratio, small size
barrels will age 5 to 10 times faster then your standard 55 gallon
barrel. These means that one month in a small barrel will produce the
equivalent aging to 1 to 1 1/2 years in a full size barrel.
Pirate Ship Oak Barrel
Handcrafted American White Oak Barrel Features:
Perfect for aging Rum, Tequila, Brandy, Whiskey, Scotch, Bourbon,
Cognac, Mead, Grog, Wine Vinegar or any Spirit your heart desires.
Select size from the drop down box.
Dimensions:
2 Liter 7.5" x 5" x 5" inches
3 Liter 8.5" x 5.5" x 5.5" inches
5 Liter 9.5" x 6.5" x 6.5" inches
10 Liter 12" x 8" x 8" inches
20 Liter 15" x 10.5" x 10.5" inches
Ok, I've received my barrel, now what do I do?.....
Barrel Questions...
What are the barrels made from?
Cleaning your barrel...
Aging spirits...
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